Rampura Agucha Mines, Rajasthan (Hindustan Zinc) — Vari Pontoons floating infrastructure
Case Study

Floating Pump House for Mine Dewatering, Rampura Agucha Mines

A floating pumping platform with access walkway enabling uninterrupted mine dewatering for Hindustan Zinc Limited.

  • Project Floating Pump House for Mine Dewatering
  • Location Rampura Agucha Mines, Rajasthan
  • End Customer Hindustan Zinc Limited
  • Contractor Industrial Trade Corporation (ITC)
Project Overview

Executive Summary

Vari Pontoons designed, manufactured and installed a floating pumping platform with an access walkway for mine dewatering operations at Rampura Agucha Mines. The floating system enables uninterrupted pumping despite fluctuating water levels in the mine pit while providing a safe working platform for operators and maintenance personnel.

Technical Specifications
Pump Type Horizontal Centrifugal Pump
Pump Make Mascot
Flow 450 m³/hr
Head 77.8 m
Motor 200 kW / 270 HP
Pump Quantity 03 Nos.
Pontoon Size 7 m × 5 m
Floating Walkway 20 m
Application Mine Dewatering / Water Intake
The Brief

Engineering Challenges & Solution

Project Challenges

  • Continuous fluctuation of water level inside the open-pit mine
  • Safe access for operators in a difficult mining environment
  • Reliable operation of high-capacity pumps
  • Corrosion resistance and long service life under harsh conditions

Vari Pontoons Solution

Vari Pontoons supplied a robust steel floating pontoon integrated with a 20 m access walkway. The platform supports three horizontal centrifugal pumps and associated piping while maintaining stability and operational continuity as the water level changes.

The Delivery

Key Features & Project Benefits

Key Features

  • Robust steel floating pontoon platform
  • 20 m engineered floating access walkway
  • Support for three Mascot horizontal centrifugal pumps
  • Corrosion-resistant construction for harsh mining environments
  • Stable design accommodating associated piping and valves

Project Benefits

  • Uninterrupted pumping during water-level variations
  • Enhanced safety through floating access walkway
  • Stable support for heavy-duty pumping equipment
  • Reduced downtime and maintenance
  • Modular design allowing relocation and future expansion

The floating pumping station successfully improved mine dewatering efficiency by providing dependable access and stable pump operation. The solution minimized operational interruptions and demonstrated the suitability of floating infrastructure for challenging mining applications.

Project Outcome
Why Vari Pontoons

Trusted Floating Infrastructure Partner

Custom-engineered, turnkey floating solutions backed by proven delivery across industrial, mining and water infrastructure projects nationwide and abroad.

Custom-engineered floating infrastructure designed around each site's water levels and load requirements

Turnkey delivery covering design, manufacturing, installation and commissioning

Proven experience across industrial, mining and water infrastructure projects

Safe, durable and low-maintenance floating solutions built for long service life

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